13th THERMO

13-15 June, 2001, Budapest, Hungary
with Exhibition and Pre-Session on Thermal Energy in Hungarian
"THERMO-BRIDGE"
between East and West for technology transfer and information exchange



13-15 June, 2001, Budapest, Hungary

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Infrared radiation/ Hősugárzás
1. New System for Spectral Emissivity Measurements at the University of Duisburg
2. Spectral emissivities of metals dependent on heat-treating processes.

Prof. Dr.-Ing. W. Bauer
, Dipl.-Phys. A. Moldenhauer, Dipl.-Phys. M. Rink
Gerhard Mercator Universität Duisburg, Germany

   
Abstract:________________________________________________
New System for Spectral Emissivity Measurements at the University of Duisburg

The Heat Radiation Laboratory at the University of Duisburg over some years conducts measurements of the spectral emissivity of vast variety of metals, ceramics and refractories over a wide range of temperatures. Previously, spectral radiation measurements were made with a prism monochromator with interchangeable detectors connected to a lock-in amplifier. This system is mounted on tracks and is placed in front of the various radiation sources. The system has several blackbody emitters for referencing, a water-cooled bell furnace with resistant heating of metal samples in a protective gas atmospheres and two furnaces for heating ceramic samples in air.
Measurements can be conducted across a temperature range from 200°C to 1200°C for ceramics and from 200°C to 1600°C for metals. The limits are set in part by the design of the furnaces and the sensitivity of the instrumentation. The measurable spectral band is from 0.8 to 16 µm.
A new Fourier Transformation Infrared (FTIR) spectrometer (Bruker, Type EQ55s), with rapid scan mode, has been placed parallel to the prism monochromator and been integrated into the measurement system. The spectrometer is fitted with an optic module allowing for precise focusing on the sample's surface. The new measurement system has the following characteristics: Spectral range with piezoelectric sensor: 1 to 25µm, Spectral range with Si diode sensor: 0.4 to 1µm, Measurement duration - ca. 1 minute with a resolution better as 0.2µm.
The majority of measurements are conducted on samples whose surface does not change. The rapid scan mode makes it possible to make dynamic measurements, for example on metal surfaces during oxidation. Furthermore the dramatically shorter measurement duration of 1 minute compared to the previous system's two hours is an advantage for temperature dependant measurements. The newly integrated spectrometer is to be tested and a series of measurements conducted to establish the reliable measurement range for the different sensors at different temperatures. The
reproducibility and the comparison of results with the previous instrumentation are also to be investigated. This should show that the new measurement system measures the spectral emissivities reliably as the proven prism spectrometer system.
The discussion will present and compare the two measurement systems for a chosen set of spectral emissivities of samples of refractories and steels.

Spectral emissivities of metals dependent on heat-treating processes.

The Gerhard-Mercator-University Duisburg operates special measurement instrumentation for the determination of spectral emissivities of metals. Experimentation is conducted in the
wavelength range between 0,6µm and 16µm and the temperature range 200°C and 1200°C. This covers the typical range for the heat transfer by radiation in industrial furnaces, especially heat treatment furnaces. During the heat treatment, the surface layer of the metals undergoes a thermo-chemical change. The absorption properties of the metal before and after the heat treatment are examined in relationship to the treatment processes, temperatures and atmospheres, including vacuum. The samples are heat-treated in industrial heat treatment furnaces. The determination of the spectral absorption properties results from the measurements of emissivity by applying Kirchhoff's law. Heat treatment is conducted in a protective gas atmosphere, e.g., H2, N2, etc. It is necessary for the measurements in the laboratory to use the same protective gases, which have to be mixed from cylinder gases. For the analysis in other heat treatment atmospheres such as endogas or exogas the protective gas equipment in the lab has to be expanded.
The surfaces of the samples are analyzed before and after the heat treatment and emissivity measurements. The surface condition (general description of the surface), the structure (metallurgical polished layers), the surface roughness and the chemical composition (with Glow Discharge Optical Spectroscopy [GDOS]) are analyzed.
Preliminary results of the measured emissivities are presented.


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1. Prof. Dr. W. Bauer, Dipl.-Phys. A. Moldenhauer, Dipl.-Phys. M. Rink:
New System for Spectral Emissivity Measurements at the University of Duisburg.
2. Prof. Dr.-Ing. W. Bauer, Dipl.-Phys. M. Rink:
Spectral emissivities of metals in dependence of heat-treating process.
3. Prof. Dr.-Ing. W. Bauer, Dipl.-Ing. T. Funke:
Temperature and stress simulation in ceramic bodies while heating and cooling.
4. Prof. Dr.-Ing. W. Bauer, Dipl.-Ing. R. Franke, Dr. W. Eitel:
High-temperature corrosion of monolithic refractories for steel production.
5. Prof. Dr.-Ing. W. Bauer, Dipl.-Ing. M. Möller, Dr. W. Eitel:
Drying of dense refractories for steel ladle linings.


Prof. Dr.-Ing. W. Bauer
Gerhard-Mercator-Universität Duisburg

Fachbereich 8, Fachgebiet Energieeinsatz (Germany)
47048 Duisburg
Tel.: +49 203/379-3629
Fax.: +49 203/379-3464

Thomas Funke Dipl.-Ing.
E-mail:
Thomas.Funke@uni-duisburg.de
Homepage: www.ihg.uni-duisburg.de/energieeinsatz/
 

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