Infrared radiation/
Hősugárzás
1.
New System for Spectral
Emissivity Measurements at the
University of Duisburg
2. Spectral emissivities of
metals dependent on heat-treating
processes.
Prof. Dr.-Ing. W. Bauer,
Dipl.-Phys. A. Moldenhauer, Dipl.-Phys.
M. Rink
Gerhard Mercator Universität
Duisburg, Germany
|
| New System for
Spectral Emissivity Measurements
at the University of Duisburg The
Heat Radiation Laboratory at the
University of Duisburg over some
years conducts measurements of
the spectral emissivity of vast
variety of metals, ceramics and
refractories over a wide range of
temperatures. Previously,
spectral radiation measurements
were made with a prism
monochromator with
interchangeable detectors
connected to a lock-in amplifier.
This system is mounted on tracks
and is placed in front of the
various radiation sources. The
system has several blackbody
emitters for referencing, a water-cooled
bell furnace with resistant
heating of metal samples in a
protective gas atmospheres and
two furnaces for heating ceramic
samples in air.
Measurements can be conducted
across a temperature range from
200°C to 1200°C for ceramics
and from 200°C to 1600°C for
metals. The limits are set in
part by the design of the
furnaces and the sensitivity of
the instrumentation. The
measurable spectral band is from
0.8 to 16 µm.
A new Fourier Transformation
Infrared (FTIR) spectrometer (Bruker,
Type EQ55s), with rapid scan
mode, has been placed parallel to
the prism monochromator and been
integrated into the measurement
system. The spectrometer is
fitted with an optic module
allowing for precise focusing on
the sample's surface. The new
measurement system has the
following characteristics:
Spectral range with piezoelectric
sensor: 1 to 25µm, Spectral
range with Si diode sensor: 0.4
to 1µm, Measurement duration -
ca. 1 minute with a resolution
better as 0.2µm.
The majority of measurements are
conducted on samples whose
surface does not change. The
rapid scan mode makes it possible
to make dynamic measurements, for
example on metal surfaces during
oxidation. Furthermore the
dramatically shorter measurement
duration of 1 minute compared to
the previous system's two hours
is an advantage for temperature
dependant measurements. The newly
integrated spectrometer is to be
tested and a series of
measurements conducted to
establish the reliable
measurement range for the
different sensors at different
temperatures. The
reproducibility and the
comparison of results with the
previous instrumentation are also
to be investigated. This should
show that the new measurement
system measures the spectral
emissivities reliably as the
proven prism spectrometer system.
The discussion will present and
compare the two measurement
systems for a chosen set of
spectral emissivities of samples
of refractories and steels.
Spectral
emissivities of metals dependent
on heat-treating processes.
The
Gerhard-Mercator-University
Duisburg operates special
measurement instrumentation for
the determination of spectral
emissivities of metals.
Experimentation is conducted in
the
wavelength range between 0,6µm
and 16µm and the temperature
range 200°C and 1200°C. This
covers the typical range for the
heat transfer by radiation in
industrial furnaces, especially
heat treatment furnaces. During
the heat treatment, the surface
layer of the metals undergoes a
thermo-chemical change. The
absorption properties of the
metal before and after the heat
treatment are examined in
relationship to the treatment
processes, temperatures and
atmospheres, including vacuum.
The samples are heat-treated in
industrial heat treatment
furnaces. The determination of
the spectral absorption
properties results from the
measurements of emissivity by
applying Kirchhoff's law. Heat
treatment is conducted in a
protective gas atmosphere, e.g.,
H2, N2, etc. It is necessary for
the measurements in the
laboratory to use the same
protective gases, which have to
be mixed from cylinder gases. For
the analysis in other heat
treatment atmospheres such as
endogas or exogas the protective
gas equipment in the lab has to
be expanded.
The surfaces of the samples are
analyzed before and after the
heat treatment and emissivity
measurements. The surface
condition (general description of
the surface), the structure (metallurgical
polished layers), the surface
roughness and the chemical
composition (with Glow Discharge
Optical Spectroscopy [GDOS]) are
analyzed.
Preliminary results of the
measured emissivities are
presented.
|