18-20 June, 2003, Budapest, Hungary OSSKICenter (Törley Palace)


with Exhibition and Pre-Session on Thermal Energy in Hungarian
"THERMO-BRIDGE"
between East and West for technology transfer and information exchange



Scientific Society of Measurement, Automation and Informatics (MATE)
Branch of Thermal Engineering and Thermogrammetry (TE and TGM)

Méréstechnikai, Automatizálási és Informatikai Tudományos Egyesület
Hőtechnikai és Termogrammetriai (HT és TGM) Szakosztály

MATE Secretariat: H-1372 Budapest, POB. 451.,Hungary

House of Technology, Budapest V.,Kossuth Lajos tér 6-8.III.318.
Phone: +361-332-9571, Fax:+361-353-1406
E-mail:
mate@mtesz.hu  benko@energia.bme.hu

Thermotechnics / Hőtechnika

44/8 Determination of refractory lining thickness of high temperature equipment using Thermovision
I.Szucs, A. B. Palotas, L. Papp*
(University of Miskolc, Miskolc-Egyetemváros, *Dunaferr Steel Works Ltd., Dunaujváros, Hungary)

S6H10

 
SUMMARY

Refractory wall of the high temperature equipment used in the industry plays an important role in the technological processes. Abrasive forces, chemical corrosion, effecting on internal working refractory materials of the high temperature equipment, thermal and mechanical stresses during operation cause the fast and unequal thinning down in certain areas of the lining of the industrial furnaces.

The heat loss and the wall thickness are in direct relationship. Unexpected holes of the unevenly thinned refractory wall of hot metal pig iron mixer pose an especially big danger since the leaking pig iron and slag can cause operating trouble, explosion, fire or tragic accidents. The thickness of a steel plant pig iron mixer’s lining can not be observed visually during operation therefore the timing and the area of repair is usually determined by local experience based on the wall’s outside temperature

Primary goal of our research is the elaboration of a diagnostic method for the determination of the critically thinned down of refractory lining using thermovision.

In order to examine the actual wall thickness of hot metal mixers, thermovision is applied at DUNAFERR Steel Plants Ltd. The repairing details of the refractory wall are determined on the basis of the temperature distribution at the outside armor plate of the furnace. Results of the industrial experience accumulated in the course of mixer wall repair are shown. The correct estimation of the smallest wall thickness of furnace is expected as a result of coupling thermovision with finite element modeling of the heat transport processes. The diagnostic method and the diagram resulting from the simulation can be directly used in the industrial experience.

 

abstract

 

Contact details: Dr. István Szűcs
University of Miskolc, Department of Combustion Technology
Miskolci Egyetem, Tüzeléstani Tanszék
Miskolc-Egyetemváros H 3515
Hungary
Phone: (46) 565-104
Fax: (46) 431-820
E-mail: tuzsi@gold.uni-miskolc.hu
Web Site:

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18-20 June, 2003, Budapest,Hungary

OSSKI Center (Törley Palace)
"Fodor József" National Center of Public Heath
"Frédéric Joliot-Curie" National Research Institute for
Radiobiology and Radiohygiene. (OKK-OSSKI)
www.osski.hu


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